Immersion Heater for Heating Fluids

Heating water includes domestic water, circulating water, marine or sea water and demineralized water. For each application a correct design and dimensioning of the heating elements is required. The immersion heaters and circulation heaters support a various number of applications where heating up water is desired. Immersion heaters also offer solutions for water purification and sanitation. Carbon tanks are used to purify water and remove contaminants such as chlorine, bacteria, pollutants, and other organic or chemical substances that may influence the smell and taste of water. In order to keep the tanks clear of foreign substances, an immersion heater heats the water to sanitize it. Circulation heaters are an optimal solution for heated water flow. Low and freezing temperatures can cause pipes at wastewater facilities to clog or freeze. Immersion heaters ensure water in the pipes and reservoirs continue to flow to keep the operation running. Temperature protection can pose quite the challenge, especially during freezing winter months. Immersion heaters assist workers in making sure their project stays up and running by keeping water moving in processes that require it.

Viscosity maintenance can be challenging. For products like oil or wax, colder temperatures result in higher viscosity and slower moving materials. Once your ideal viscosity level is determined, Immersion heaters can help you reach that level and stay there, streamlining your processes and putting your viscosity troubles to rest. Heating oil and similar fluids is the most common use for electric heaters and heating elements. Each type of oil has its own exceptional properties mean it can handle a wide range of applications. For this reason, it is necessary that the electric heater is suitable for the intended use and the permissible surface load and heat-up times are adapted to the process. Flange and immersion heaters are used for heating of thermal oil in heat transfer systems or for preheating of hydraulic oil and oil tanks. These heating elements are also used for preheating lubricating oil systems for large engines, gears or turbines.

The chemical processing industry is unceasingly evolving and has been one of the fastest thriving markets internationally. Processing chemical mixtures requires heating elements to allow for even flow heat transfers along an entire area. From start to finish, thermal technology solutions can help in achieving improved productivity, optimize the performance and life of critical equipment, increase process up-time, help reduce costs and waste, improve safety, support cost-effective regulatory compliance, ensure speedy completion and continued successful results. For operating at lower watt densities and acidic environments, immersion heaters are used to prevent erosion of sheaths in large containers.

Natural gas needs to be maintained at high pressure along the pipeline. This helps to propel the gas through the lines and decreases its volume by a great deal. In fact, the pressure of the gas in the lines is far too great for residential or commercial use, so special equipment is used to lower pressure before gas is delivered. Lowering gas pressure can create a problem within the lines. As pressure drops so does the temperature of the gas and this can create icing in and outside the lines. To solve this problem, a process heater is used right before gas pressure is reduced. This pre-heating is accomplished with immersion heat from circulation or inline heaters.

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At Dpstar Group, our team of in-house experts will work with you to customize your heating unit and find the right combination of features, components, and operational capabilities to fit your needs. Contact us today to find the right heating system for your needs or request a quote to get started on your custom electric heating solution.